Challenges with efficiency metrics and possible solutions while using Lean methodology in service industry
DOI:
https://doi.org/10.3846/bm.2026.2545Abstract
Purpose – This publication examines the use of Lean methodology in the service industry, with a specific focus on the challenges of developing and applying efficiency metrics. Processes in the service industry are intangible and fragmented, which creates limitations for measuring the improvements. This research offers a practical approach to developing efficiency measurements, quantification, and visualisation to demonstrate the value of the Lean methodology. Design and methodology: A systematic literature review was conducted using established databases to identify current research and methodological gaps related to Lean principles, efficiency, and quality measurement in services. Empirical validation was tentatively explored through pilot workshops with Lean practitioners in the financial services industry. Results – The research shows that there is no unified model or validated roadmap for quantifying Lean efficiency in the service industry. The study proposes the initial outline of such a framework, emphasizing collaboration between management, accounting, and Lean practitioners to align improvement reporting. Limitations of the research: The research is based on qualitative and pilot-project-level data, mostly from a financial sector organisation. In the future, it is suggested to expand it and to ensure greater empirical validation across other organisations in the service industry. Scientific and practical value: The publication opens and supports the discussion on the implementation of Lean methodology in the service industry, offering a structured approach to quantifying Lean effects.
Keywords:
lean, lean metrics, efficiency, quality, serviceHow to Cite
Bertolini, M., & Castellano, D. (2026). Quality cost deployment (QCD): A Lean-inspired methodology for systematic reduction of total quality costs. International Journal of Lean Six Sigma, 17(8), 133–160. https://doi.org/10.1108/IJLSS-09-2025-0252
Cortés-Sevilla, F., Sánchez-Barroso, G., González-Domínguez, J., & García Sanz-Calcedo, J. (2026). Efficiency improvement in the stroke care process based on the Lean Healthcare approach. International Journal of Health Care Quality Assurance. https://doi.org/10.1108/IJHCQA-11-2025-0182
Deloitte. (2023). 2023 manufacturing industry outlook. https://www.deloitte.com/global/en/Industries/industrial-construction/analysis/gx-manufacturing-industry-outlook.html
Dhiman, J. S. (2025). Lean manufacturing for operations excellence. International Journal of Multidisciplinary Research and Growth Evaluation, 6(5), 684–689. https://doi.org/10.54660/.IJMRGE.2025.6.5.684-689
Drucker, P. F. (2008). The essential Drucker: The best of sixty years of Peter Drucker’s essential writings on management. Harper Collins.
Floyd, R. C. (2010). Liquid lean: Developing lean culture in the process industries. Productivity Press. https://doi.org/10.1201/EBK1420088625
Giakatis, G., Enkawa, T., & Washitani, K. (2001). Hidden quality costs and the distinction between quality cost and quality loss. Total Quality Management, 12(2), 179–190. https://doi.org/10.1080/09544120120011406
Gilmore, D. (2013, June 28). Insight from the 2013 Gartner supply chain study. Supply Chain Digest. https://www.scdigest.com/assets/FirstThoughts/13-06-28.php
Goel, J. (2026, July 7). Project quality management: Cost of quality concept explained. upGrad. https://www.upgrad.com/blog/project-quality-management-cost-of-quality-concept-explained/
Hussain, Z., Khan, A., Alkara, İ., Qureshi, M., & Sharipudin, M.-N. (2025). Knowledge sharing and fostering collaborative business culture. IGI Global. https://doi.org/10.4018/979-8-3373-0710-7
Javed, R. (2023, July 11). Costs of quality or quality costs. https://www.accountingformanagement.org/costs-of-quality-or-quality-costs/?utm_source=copilot.com
Juran, J. M., & Gryna, F. M. (Eds.). (1988). Juran’s quality control handbook (4th ed.). McGraw Hill.
Komkowski, T., Antony, J., Garza-Reyes, J. A., Tortorella, G. L., & Pongboonchai-Empl, T. (2023). The integration of Industry 4.0 and Lean Management: A systematic review and constituting elements perspective. Total Quality Management & Business Excellence, 34(7–8), 1052–1069. https://doi.org/10.1080/14783363.2022.2141107
Krishnan, S. K., Agus, A., & Husain, N. (2000). Cost of quality: The hidden costs. Total Quality Management, 11, 844–848. https://doi.org/10.1080/09544120050008309
Ledbetter, P. (2020, October 9). Why do so many lean efforts fail? Industry Week. https://www.industryweek.com/operations/continuous-improvement/article/21144299/why-do-so-many-lean-efforts-fail
Liker, J. K. (2004). The Toyota way: 14 management principles from the world’s greatest manufacturer. McGraw-Hill.
Madhavan, G. (2021). Efficiency. Retrieved December 26, 2025, from https://issues.org/postpandemic-engineering-efficiency/
Malmbrandt, M., & Åhlström, P. (2013). An instrument for assessing lean service adoption. International Journal of Operations & Production Management, 33(9), 1131–1165. https://doi.org/10.1108/IJOPM-05-2011-0175
Maware, C., & Parsley, D. M., II. (2022). The challenges of Lean transformation and implementation in the manufacturing sector. Sustainability, 14(10), Article 6287. https://doi.org/10.3390/su14106287
Moraes, F. M. B., Tortorella, G., & Trianni, A. (2026). Leveraging on quality management and Industry 4.0 capabilities to promote industrial decarbonization practices: A review and novel framework. International Journal of Lean Six Sigma, 17(8), 196–231. https://doi.org/10.1108/IJLSS-03-2025-0062
Pearce, A., & Pons, D. (2019). Advancing lean management: The missing quantitative approach. Operations Research Perspectives, 6, Article 100114. https://doi.org/10.1016/j.orp.2019.100114
Peters, T. J., & Waterman, R. H. (1982). In search of excellence: Lessons from America’s best-run companies. Harper & Row.
Qu, L., Ma, M., & Zhang, G. (2011, August 12–14). Waste analysis of Lean Service. In Proceedings of 2011 International Conference on Management and Service Science. Wuhan, China. IEEE. https://doi.org/10.1109/ICMSS.2011.5998793
Reis, A. M., Dall-Orsoletta, A., Nunes, E., Costa, L., & Sousa, S. (2025). Quality costs and Industry 4.0: Inspection strategy modelling and reviewing. International Journal of Advanced Manufacturing Technology, 136, 3883–3897. https://doi.org/10.1007/s00170-024-13184-9
Rogošić, A. (2021). Quality cost reporting as a determinant of quality costing maturity. International Journal for Quality Research, 15(4), 1239–1250. https://doi.org/10.24874/IJQR15.04-13
Rossi, A., Marcondes, G., Pontes, J., Leitão, P., Treinta, F., De Resende, L., M. M., Mosconi, E., & Yoshino, R. (2022). Lean tools in the context of Industry 4.0: Literature review, implementation and trends. Sustainability, 14(19), Article 12295. https://doi.org/10.3390/su141912295
Silva, N., Nakandala, D., & Yang, R. (2026). Configurations of lean manufacturing enablers for advanced digital technology adoption. International Journal of Lean Six Sigma, 17(8), 161–195. https://doi.org/10.1108/IJLSS-09-2025-0263
Sunmola, F., & Javahernia, A. (2021). Manufacturing process innovation deployment readiness from an extended people, process, and technology framework viewpoint. Procedia Manufacturing, 55, 409–416. https://doi.org/10.1016/j.promfg.2021.10.056
Von Haartman, R., Samen, L., Bengtsson, L., & Eriksson, S. (2023). Visual management in the era of Industry 4.0: Perceived advantages and disadvantages of digital boards. International Journal of Advanced Operations Management, 15(1), 24–41. https://doi.org/10.1504/IJAOM.2023.129524
Wood, J. M., Zeffane, R. M., Fromholtz, M., Wiesner, R., Morrison, R., Factor, A., McKeown, T., Schermerhorn, J. R., Hunt, J. G., & Osborn, R. N. (2015). Organisational behaviour: Core concepts and applications (4th ed.). Wiley.
Downloads
Published
Conference Event
Section
Copyright
License

This work is licensed under a Creative Commons Attribution 4.0 International License.
